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The Generation 1 Hydrostatic Pressure Testing Machine is a reliable and efficient system designed for testing pipes and fittings, available in configurations from 1 to 4 stations to suit small and medium-scale applications. It utilizes a hydro-pneumatic pump for pressure generation, ensuring stable and consistent performance during testing. The machine is equipped with a digital pressure control system that allows accurate pressure setting and monitoring, along with high and low pressure adjustment through front-mounted throttle valves for user convenience. It is offered in both Digital and Computerized models, providing flexibility for basic operation as well as data monitoring and reporting needs. The system requires air and water supply for operation and is designed for ease of use, durability, and dependable performance, making it ideal for routine quality control and standard hydrostatic pressure testing applications.
The Generation 2 Computerized Hydrostatic Pressure Testing Machine is designed for accurate and efficient testing of pipes and fittings, available from 1 to 15 stations for medium to large-scale applications. It uses a plunger pump system for stable pressure generation and features a semi-automatic digital pressure control system with high and low pressure adjustment via front throttle valves. Available in Digital and Computerized models, it offers real-time monitoring and data logging in the computerized version, and operates with water-only input, making it suitable for reliable and long-duration testing.
The Generation 2 Digital Hydrostatic Pressure Testing Machine is designed for reliable and accurate testing of pipes and fittings, available from 1 to 15 stations to meet medium to large-scale testing needs. It utilizes a plunger pump system for stable and consistent pressure generation and is equipped with a semi-automatic digital pressure control system with high and low pressure adjustment through front-mounted throttle valves. The system operates on water-only input, ensuring efficient and hassle-free operation, and is ideal for routine quality control and long-duration hydrostatic pressure testing applications.
The Generation 3 – Dhyana Series Hydrostatic Pressure Testing Machine is a fully automatic, advanced air-less system designed for high-precision testing of pipes and fittings, available from 1 to 15 stations. It utilizes a plunger pump system for consistent pressure generation and is equipped with PLC, HMI, and AC Variable Frequency Drive (VFD) for complete automation and precise control. The system is capable of performing IPCR tests, Slow & Fast Burst tests, and Cyclic tests for various samples, ensuring versatile testing capabilities. It features two-way communication, allowing operation via both PC and on-machine HMI, along with advanced software for real-time data recording, graphical analysis, and automatic report generation in Excel format. Designed for efficiency and modern testing requirements, the machine operates with water-only input, making it ideal for high-end laboratory and production environments.
Saumya’s Hydrostatic Pressure Testers are engineered in accordance with national and international regulatory standards, ensuring safe, accurate, and reliable pressure testing. These systems incorporate advanced data acquisition technology that continuously monitors pressure variations throughout the test cycle, enabling real-time observation as well as generation of detailed test reports for analysis and documentation.
Designed with a high degree of sensitivity and precision, the equipment offers accurate pressure control, consistent performance, and state-of-the-art safety features to safeguard operators, machinery, and test specimens. The systems are user-friendly, easy to install, and require minimal setup, making them ideal for both laboratory and production environments.
Hydrostatic Pressure Testing is a widely used method for evaluating the integrity, strength, and leak-proof performance of pressure vessels, pipelines, pipes, and related components. In this process, the test specimen is subjected to controlled high-pressure fluid (typically water) to identify leaks, structural weaknesses, or potential defects under operating conditions.
| Features | HPT-Generation 1 | HPT-Generation 2 (Digital) |
HPT-Generation 2 (Computerized) |
HPT-Generation 3 (Dhyana Series) |
|---|---|---|---|---|
| Pressure Range | 0 - 99.99 Kg/cm² | 0 - 99.99 Kg/cm² | 0 - 99.99 Kg/cm² | 0 - 99.99 Kg/cm² |
| Pressure Least Count | 0.01 Kg/cm² | 0.01 Kg/cm² | 0.01 Kg/cm² | 0.01 Kg/cm² |
| Timer Range | 999.9 or 9999 hours | 999.9 or 9999 hours | 999.9 or 9999 hours | 1 to 65000 Minutes |
| Pressure Developing | Pneumatic Pump | Triplex Plunger Pump | Triplex Plunger Pump | Triplex Plunger Pump |
| No. of Station | 1 to 6 | 1 to 15 | 1 to 15 | 1 to 15 |
| No. of Output / Station | 3 | 3 | 3 | 3 |
| Display / Control | LED Micro Controllers | LED Micro Controllers | LED Micro Controllers | Touch Screen HMI / PLC |
| Ramp Rate | Manual Control | Manual Control | Manual Control | 0.5 to 2 kg/cm² |
| Test Report | -NA- | -NA- | Yes | Yes |
| Graphical Test Report | -NA- | -NA- | Yes | Yes |
| PC Software | -NA- | -NA- | Windows | SCADA |
| Additional Remote | -NA- | -NA- | -NA- | Yes |
| Accumulator | Single Water Based | Single Water Based | Single Water Based | Accumulator |
| AC Freq. Drive for Motor | -NA- | -NA- | -NA- | Yes |
| Power Supply | 1 Phase + N | 3 Phase + N | 3 Phase + N | 1 Phase + N |
| Paint | Powder Coating | Powder Coating | Powder Coating | Powder Coating |
| Control | Microcontroller | Microcontroller | Microcontroller | PLC |